Yellow Tomorrow

Resolution working to recycle electric batteries

REsolutION

Our ambition is to become a leading player in the recycling of electric vehicle batteries in France and on the European market via a complete low-carbon hydrometallurgical process to be rolled out by 2025.

Photo de Catherine Cabau  Project Management Officer sur le projet REsolutION

3 QUESTIONS FOR

Catherine Cabau

Project Management Officer for the REsolutION project

What challenges are involved in recycling electric batteries?

As a member of the European Union, France is committed to achieving carbon neutrality by 2050. One of the major challenges is to decarbonize the sectors that generate the most greenhouse gas emissions (GHG), starting with transportation and mobility. Electricity, especially when production is highly decarbonized, is a sound alternative to fossil fuels.

European demand for electric vehicles, and therefore lithium-ion batteries, is expected to grow to more than 500 GWh by 2028. At the end of 2022, a revised regulatory framework calls for 70% of batteries to be recycled in Europe by 2030 and a high recycling rate for metals. The aim is to move toward a circular economy in which the Orano group is already involved through its nuclear industrial activities.

What makes Orano stand out in the battery recycling market?

Our Group is known for having more than 40 years’ experience spanning the entire nuclear fuel cycle, including materials chemistry, hydrometallurgy and process industrialization.

This know-how can be applied to battery recycling, via an innovative low-carbon process that allows materials of interest (cobalt, manganese, nickel, lithium, graphite) found in any type of battery module to be recovered and purified for reuse in new battery components. This is the aim of our project: REsolutION.

In concrete terms, what is REsolutION?

In July 2021, Orano formed an initial consortium for R&D purposes. It received financial support from France Relance to develop the process via the commissioning of two industrial pilots currently under construction at the Orano site in Bessinessur-Gartempe (€20 million investment). These pilots are designed to verify the feasibility and performance of the new recycling process with a view to industrial scale-up from 2025 in cooperation with industrial partners in the battery ecosystem.

The completion of this project will be an opportunity for Orano to contribute to the reindustrialization of France and development of its sovereignty by harnessing its high value-added technological and environmental know-how on a fast-growing European and global market.

Material recovery and separation:

  • Li
  • Co
  • Ni
  • Mn
  • Graphite

Manufacture of new battery components

Collection and dismantling of end of life (EOL) batteries

Modules pre-treatment